How to deal with the problem of wire forming machine malfunction?

How to deal with the problem of wire forming machine malfunction?

Wire forming machine is an automated equipment for high-precision wire forming, and many manufacturers involved in wire processing have equipment requirements. However, in the long-term use of the equipment, some malfunctions are prone to occur. So, how to deal with the malfunction of wire forming machine?

Below, Xingtai Zhongde Machinery will summarize some common troubleshooting problems of wire forming machines and explain corresponding solutions:

Abnormal power supply issue:

If there is an abnormal power supply problem with the wire forming machine, it is necessary to first check the power supply of the DA chip. If the bipolar voltage is supplied by a switching power supply, determine whether the input voltage of the switching power supply is too low or too high, whether the ground wire of the power supply is well grounded, whether the output voltage of each group of the switching power supply is normal, and then determine whether the connection wires of the bipolar voltage and the upper controller of the bipolar voltage are reliable and have good contact.

Rear material transmission failure:

The failure of the rear material transmission of the wire forming machine is due to the detachment of the key strip between the transmission shaft and the synchronous belt pulley or the slipping of the synchronous belt. For such faults, it is necessary to reassemble the key strip and synchronous belt, and inspect the electrical part to solve the problem.

The gap between the slider and the guide rail is too large, causing abnormal noise:

This type of malfunction is often caused by the prolonged use of the guide rail, which is worn out for a long time, leading to an increase in clearance. It is necessary to check the degree of wear on the guide rail pressure plate of the wire forming machine, determine whether to replace the guide rail pressure plate based on the degree of wear, and readjust it to meet the required clearance.

Line parallelism deviation too large:

The parallelism deviation between the straight guide rail of the rear crossbeam of the wire forming machine and the centerline of the mold is too large. To address this type of fault, it is necessary to loosen the "X" axis synchronous belt, readjust it to the parallelism tolerance range, and reinstall the synchronous belt.

The above are some common faults that may occur during the use of wire forming machines. As long as appropriate corresponding methods are taken, they can be solved. Purchasing high-quality wire forming machines can also reduce the occurrence of various faults. Currently, Xingtai Zhongde Machinery has launched a new type of high-precision wire forming machine, which has higher processing efficiency and accuracy. Customers in need are welcome to contact us for consultation!