Common troubleshooting methods for wire forming machines!

Common troubleshooting methods for wire forming machines!

Wire forming machine is a commonly used automation equipment for wire processing in many production enterprises. Unfamiliar use or incorrect operation can easily lead to wire forming machine failures. Below, Xingtai Zhongde Machinery will share with you the common troubleshooting methods for wire forming machines!

When the wire feeding cutter is cut off, continue to feed:

This situation may be due to the Y-axis motor of the wire forming machine losing control. First, start the equipment and carefully observe the wire feeding motor. If the motor rotates slightly, the same is true when removing the control wire plug, indicating that the rotation of the servo motor may be caused by interference. Then, carefully check whether the ground wire of the servo drive is loose. Insufficient shielding caused by looseness can also easily cause such interference. The solution is to lock the ground wire and retest the machine.

Alarm triggered during power on reset:

When starting up and resetting in winter, there is always an alarm that cannot be reset. This situation is clearly related to the temperature of the machine. The servo motor requires no solidification at 0-40 degrees Celsius for the environment. Due to the low temperature, the internal oil of the machine solidifies or increases viscosity, causing operational obstacles. After half an hour, the machine body heats up and the problem naturally disappears. The solution is to improve the ambient temperature in your workshop or change the oil.

Unstable winding spring:

During the production process of the wire forming machine, the accuracy and stability of the winding spring are reduced. In this case, it is necessary to check whether the screws on the body are loose, whether there are quality problems with the steel wire material used, or if some stretching oil is applied on the surface to check whether the wire feeding is normal and stable.

Irregular wire diameter:

This situation may be caused by the small groove of the forming curve gauge and the incorrect installation position. The use time of the wire board is too long, and the size of the wire slot is worn. The solution is to regularly check the integrity of the curve gauge and wire board. If there are quality problems, please replace them in a timely manner.

The above are some common malfunctions that may occur during the operation and use of wire forming machines. Professional personnel can handle them according to the above methods. Those who are not familiar with the equipment should contact the manufacturer for repair assistance to avoid secondary damage to the equipment. Currently, Xingtai Zhongde Machinery can provide multiple high-quality wire forming machines and provide customers with comprehensive after-sales service!